first article inspection template is a first article inspection sample that gives infomration on first article inspection design and format. when designing first article inspection example, it is important to consider first article inspection template style, design, color and theme. first article inspections are a requirement in the aerospace and defence industry. this serves as a quick guide to first article inspection reports (fair), and why compliance with this standard is important to your organisation. a first article inspection (fai) assesses the quality of one to five items that are selected from the first mass production run for testing. if the parts inspected are produced to the exact customer requirements, it will be assumed that every other part will be correct too. find out how you can adhere to industry standards and document proof that your products have been manufactured to the correct specifications. a first article inspection report (fair) is documentation that proves a product has been manufactured to the required specifications.
first article inspection overview
form 1: part number accountability – identifies the product part that is being examined during the fai, as well as the related sub-assemblies or detail parts form 2: product accountability – sets out all materials, specifications, processes, and any functional tests that are stipulated as a design requirement form 3: characteristic accountability – summarises each design characteristic of the fai parts. the drawings are each given a number that corresponds to the design characteristic numbers on form 3. additionally, a fai report will usually contain other information such as the part name and number, the name and signature of the individual who conducted the fai, the date the form was completed, and customer approval. manufacturing this part demands precision and accuracy; if the dimensions or any other aspect of the design fail to meet the airline’s specification, the part will be unsuitable. all the parts are unacceptable and must be remade, causing delays to the entire production process. furthermore, producing an accurate fai report will reassure customers that their products will be manufactured efficiently and precisely to their specifications. producing a first article inspection report can be an involved process. having a fair software solution can alleviate some of this pressure by helping you to meet the requirements of as9102, including balloon drawings and visual mistake-proofing.
a first article inspection (fai) is a business process that determines whether the manufacturing process for a part is capable of consistently delivering parts that conform to specifications. any change in the part’s design or in the manufacturing process violates this assumption, and therefore requires a new first article inspection. there are a number of industry-standard, and customer-specific first article inspection report formats. a first article inspection is a subset of a production part approval process (ppap).
first article inspection format
a first article inspection sample is a type of document that creates a copy of itself when you open it. The doc or excel template has all of the design and format of the first article inspection sample, such as logos and tables, but you can modify content without altering the original style. When designing first article inspection form, you may add related information such as first article inspection template,first article inspection checklist,first article inspection procedure pdf,first article inspection standard,first article inspection requirements
when designing first article inspection example, it is important to consider related questions or ideas, what is the first article inspection in aviation? what is the purpose of fai? what is the difference between ppap and first article inspection? what is the purpose of the first inspection?, as9102 first article inspection,first article inspection template excel,first article inspection jobs
when designing the first article inspection document, it is also essential to consider the different formats such as Word, pdf, Excel, ppt, doc etc, you may also add related information such as
first article inspection guide
it is essential the each measurement be traceable to the gage that was used, and to the calibration record of the gage. together, these three forms, provide a complete record of the build process from the raw materials and components used, through dimensional measurements, special processing, and functional testing. for an assembly fai, you must list each of the component part numbers that make up the assembly in fields 15 and 16. if those components are serialized, include the serial numbers in field 17. and finally, enter the fai number for each sub-component in field 18. as an example, your raw materials may include a block of al6061 t6, a conductive epoxy, and a copper tube. a part may be defined by hundreds of dimensional, material, special processing and functional parameters. a first article inspection record is a lot more than just the excel report.
if the parts are rare this may be reduced to a single piece. the pressure for the supplier is to give in to the customers’ requests and if they are not careful they may often do this for free. this is the group of dimensions that are technically in specification but very close to the edge of the tolerance zone. further – if you have a dimension close to the edge of the tolerance zone, is it actually in or is it so close that the inaccuracy of the equipment puts this in doubt? and some times that is the right thing to do because of the aforementioned difficulties. this is to be done on the supplier’s measurement equipment and process only!
the purpose is to verify the fitness of the measurement method and not just to receive a good result. the customer must decide how many parts are to be used for the fai and if they should be done on multiple setups or if one is acceptable. this is due to the fact that the tooling/process is new and no one wants to set up the process twice and show results from multiple setups. each dimension or print requirement in your report should be ballooned on a copy of the drawing and referenced in your report. it could be that the customer had always measured this in a different way. it is when the fai process starts that much of the tension for the project happens.